FOR MIG WELDING
REFRACTIVE METAL OXIDE COMPOSITE SENSING FACE FOR LONG TERM HYPER EXPOSURE TO: THERMAL/ABRASION/IMPACT/HEAT
Paradigm Shift in Welding Hardware Design
At AUTOMATE '26 you can experience how this gummy bear inspired a transformative paradigm shift a welding hardware design - see our new platform designed to increase plant productivity with >100X longer life, zero daily cleaning, and epic wear resistance.
ACCELERATED LIFECYCLE TESTING
MATERIALS & ELECTRONICS TESTING FOR:
- Heat
- Abrasion & Wear Resistance
- Impact & Shock
- Electrical/Magnetic Interference
- Weld Spatter Resistance
- Performance Interactions in Mounts Designs & Material Types
- Corrosives & Lubricants Effects
FLEXLINC WELD-DUTY STAINLESS STEEL FLEX CONDUIT
- ANTI-SPATTER
- 304 STAINLESS
- 3mm, 4mm & 5mm ID
- DOUBLE-LOC CRUSH RESISTANT
- SPRING-LOC RETRACTABLE
- ACCESSORIES
18mm ULTRASONIC SENSOR : DESIGNED FOR WELD CELLS
- ACTIVSTONE-COATED
- 350mm RANGE
- NARROW 8 DEGREE BEAM
- PNP N.O./N.C. (TEACH INPUT)
HYPERLIFE M8 SHORTY
- 20.4mm length
- Impact & wear resistant HYPERFACE
- Retractable FLEXLINC cable protection
- M12 Lighted Metal Connector
- FOR SENSING OF STEEL
OUTPERFORMED COMPETITOR BY >380 TIMES (HARSH MIG WELDING PLANT ELIMINATED DAILY COMPETITOR FAILURES, RUNNING THE M8 SHORTY PROTOTYPE CONTINUALLY (INSTALLED 4/17/2025 AND STILL RUNNING)
ULTRAGRADE M12 WELD-GRADE CABLE
- ALL-METAL CONNECTORS
- FLEXLINC CRUSH-RESISTANT 304 STAINLESS
- WELD SPATTER RESISTANT ACTIVSTONE + COATING
- USA MANUFACTURED CONTINUOUS FLEX ROBOTIC CABLE
- DESIGNED & BUILT BY WELD DYNAMIX
COMPACT UV GLUE DETECTION
- 45mm range
- Adjustable Light Spot
- IO Link
- Ultra Compact
NEW POSITIVE STOP BLOCKS
Sensor stops flush at block face
Range optimized nose design
Pregnant slot for positive non-adjustable positioning
M12 WELD-DUTY FIELD ATTACHABLES
- FULL METAL
- ACTIVSTONE COATED FOR WELD SPATTER RESISTANCE
- GLAND KIT - COMPATIBLE WITH 4mm - 8mm CABLE OD RANGE
- SCREW TERMINALS WITH HIGH VIS NUMBERING
- 3, 4 & 5 POLE TYPES, A-CODED
FULLY ARMORED M8
- FULL METAL
- ACTIVSTONE COATED FOR WELD SPATTER RESISTANCE
- HYPERFACE WEAR RESISTANT FACE
- NPN & PNP TYPES
- CUSTOMIZATION UPON REQUEST
HYPERLIFE POWERPLATE 1
LAB SETUP FOR MAINTENANCE & ENGINEERING
- 8 CH INPUTS
- NPN & PNP
- 2 CH OUTPUTS (LED INDICATIONS)
- REMOTE M12 & M8 TEST CABLES
- FLAT PACKS, MINI FLAT PACK
- M8 STANDARD & SHORT
- STOP BLOCK
DURABLE FLEXIBLE G3XC SHIELDING WITH TRANSLUCENT PROPERTIES FOR VISUALIZATION OF EQUIPMENT STATUS
EXTREME PROTECTION FROM:
• ABRASION, PUNCTURES & TEARS
• HEAT & WELD SLAG BUILDUP
• LUBRICANT & CHEMICAL BREAKDOWN
M8 HYPERLIFE - COMPLETE LINEUP
- NPN & PNP Versions
- MIG weld optimized
- FLEXLINC stainless cable protection
- THESE SENSORS WILL NEVER DIE
INDUSTRY'S SMALLEST WELD-DUTY INDUCTIVE PROXIMITY SENSOR
- 4mm Diameter
- SENSING RANGE (1.0mm)
- 12mm Body Length
- ACTIVSTONE COATED
- Integrated Electronics
- PNP & NPN Versions
2-WIRE HYPERLIFE (Q3)
8mm, 12mm, 18mm, 30mm
2-wire DC (N.O. & N.C)
2-wire AC/DC 20-264 VAC/VDC
450mm FLEXLINC Armored cable
Flying Leads
LED Viewport available on some models
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Eliminate...
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Mini Flat Pack...
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Training...
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Sensor Cables
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, by Steve Coulter Armored Proxes
A new solution to the industry - Stainless Steel Armor - integrated with the sensor body - to reduce the most common failure for sensors...
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, by Steve Coulter Not a Fair Fight - CUBE 40 mount vs Top Competitor
We tested the CUBE 40 Sensor Mount (Adapts 30mm sensors to the 40mm cubic format) against several top competitor's sensors in the 40mm cubic format...
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, by Steve Coulter ACTIVSTONE Solves 3 Common Types of Sensor Failures
ACTIVSTONE Solves 3 Common Types of Sensor Failures: Note in the above image that the gray ACTIVSTONE part of the sensor has resisted the significant...
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, by Steve Coulter Massively Chip Immune
This picture basically tells the story. A large pile of mild steel chips sitting directly on the face of a 30mm WSI-3016-SAAH sensor. Sensor still...
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, by Steve Coulter ACTIVSTONE Coating Non-Metalic Parts...
ACTIVSTONE SX is a weld slag and spatter resistant coating, extensively applied throughout many industries, but particularly to sensors, mounts, and other hardware - extending...